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上海汽輪發電機回收

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上(shang)海汽(qi)(qi)(qi)輪發(fa)電(dian)機是(shi)與汽(qi)(qi)(qi)輪機配套的(de)發(fa)電(dian)機 。其轉(zhuan)(zhuan)(zhuan)速(su)通常為(wei)3000轉(zhuan)(zhuan)(zhuan)/分(fen)(頻率(lv)(lv)為(wei)50赫茲)或3600轉(zhuan)(zhuan)(zhuan)/分(fen)(頻率(lv)(lv)為(wei)60赫茲)。高(gao)(gao)速(su)汽(qi)(qi)(qi)輪發(fa)電(dian)機為(wei)了(le)減少(shao)因(yin)離心力而產生的(de)機械應力以(yi)及降低(di)風磨(mo)耗,轉(zhuan)(zhuan)(zhuan)子(zi)直徑一般較小,長度較大(即細(xi)長轉(zhuan)(zhuan)(zhuan)子(zi))。這(zhe)種細(xi)長轉(zhuan)(zhuan)(zhuan)子(zi)使大型高(gao)(gao)速(su)汽(qi)(qi)(qi)輪發(fa)電(dian)機的(de)轉(zhuan)(zhuan)(zhuan)子(zi)尺寸(cun)受到(dao)限制。20世(shi)紀(ji)70年代以(yi)后,汽(qi)(qi)(qi)輪發(fa)電(dian)機的(de)最大容(rong)量達130~150萬千瓦。
一、上海汽輪發電機回收(shou)的原理(li)
汽輪發(fa)(fa)電(dian)(dian)機(ji)(ji)是由(you)汽輪機(ji)(ji)作原動機(ji)(ji)拖動轉(zhuan)(zhuan)(zhuan)子(zi)旋(xuan)轉(zhuan)(zhuan)(zhuan),利用(yong)電(dian)(dian)磁(ci)(ci)(ci)感(gan)應原理把(ba)機(ji)(ji)械能轉(zhuan)(zhuan)(zhuan)換成電(dian)(dian)能的(de)發(fa)(fa)電(dian)(dian)設(she)備(bei)。發(fa)(fa)電(dian)(dian)機(ji)(ji)轉(zhuan)(zhuan)(zhuan)子(zi)繞組內通入直流電(dian)(dian)流后,便建立轉(zhuan)(zhuan)(zhuan)子(zi)磁(ci)(ci)(ci)場,這(zhe)個磁(ci)(ci)(ci)場稱主磁(ci)(ci)(ci)場,它隨著(zhu)汽輪發(fa)(fa)電(dian)(dian)機(ji)(ji)轉(zhuan)(zhuan)(zhuan)子(zi)旋(xuan)轉(zhuan)(zhuan)(zhuan)。其磁(ci)(ci)(ci)通自轉(zhuan)(zhuan)(zhuan)子(zi)的(de)一(yi)個磁(ci)(ci)(ci)極出來,經過空氣(qi)隙、定(ding)(ding)子(zi)鐵芯(xin)、空氣(qi)隙,再進入轉(zhuan)(zhuan)(zhuan)子(zi)另一(yi)個相(xiang)(xiang)鄰磁(ci)(ci)(ci)極,從而(er)構成主磁(ci)(ci)(ci)通回路。由(you)于發(fa)(fa)電(dian)(dian)機(ji)(ji)轉(zhuan)(zhuan)(zhuan)子(zi)隨著(zhu)汽輪機(ji)(ji)轉(zhuan)(zhuan)(zhuan)動,發(fa)(fa)電(dian)(dian)機(ji)(ji)磁(ci)(ci)(ci)極旋(xuan)轉(zhuan)(zhuan)(zhuan)一(yi)周,主磁(ci)(ci)(ci)極的(de)磁(ci)(ci)(ci)力線被裝在(zai)定(ding)(ding)子(zi)鐵芯(xin)內的(de)u、v、w三相(xiang)(xiang)繞組(導線)依次(ci)切割,根據電(dian)(dian)磁(ci)(ci)(ci)感(gan)應定(ding)(ding)律,在(zai)定(ding)(ding)子(zi)三相(xiang)(xiang)繞組內感(gan)應出相(xiang)(xiang)位不同的(de)三相(xiang)(xiang)交變電(dian)(dian)動勢。
假設汽(qi)輪發(fa)(fa)電(dian)(dian)(dian)(dian)機(ji)(ji)轉(zhuan)子(zi)(zi)具有(you)一對磁極(即(ji)(ji)一個(ge)N極、一個(ge)S極),當(dang)汽(qi)輪發(fa)(fa)電(dian)(dian)(dian)(dian)機(ji)(ji)轉(zhuan)子(zi)(zi)與汽(qi)輪機(ji)(ji)轉(zhuan)子(zi)(zi)同軸(zhou)高速旋(xuan)(xuan)(xuan)轉(zhuan)時,如汽(qi)輪機(ji)(ji)以3000轉(zhuan)/分旋(xuan)(xuan)(xuan)轉(zhuan)時,這樣發(fa)(fa)電(dian)(dian)(dian)(dian)機(ji)(ji)轉(zhuan)子(zi)(zi)以50周/秒的(de)恒速旋(xuan)(xuan)(xuan)轉(zhuan),磁極極性也(ye)要變(bian)(bian)(bian)化50次(ci),那么在(zai)發(fa)(fa)電(dian)(dian)(dian)(dian)機(ji)(ji)定(ding)子(zi)(zi)繞組(zu)內(nei)感(gan)應電(dian)(dian)(dian)(dian)動(dong)勢(shi)(shi)也(ye)變(bian)(bian)(bian)化50次(ci),同時在(zai)定(ding)子(zi)(zi)三相繞組(zu)內(nei)感(gan)應出相位不同的(de)三相交(jiao)變(bian)(bian)(bian)電(dian)(dian)(dian)(dian)動(dong)勢(shi)(shi),即(ji)(ji)頻率為50赫茲(zi)的(de)三相交(jiao)變(bian)(bian)(bian)電(dian)(dian)(dian)(dian)動(dong)勢(shi)(shi)。這時若將(jiang)(jiang)發(fa)(fa)電(dian)(dian)(dian)(dian)機(ji)(ji)定(ding)子(zi)(zi)三相繞組(zu)末(mo)端(duan)(即(ji)(ji)中性點)連在(zai)一起(qi)接地,而將(jiang)(jiang)發(fa)(fa)電(dian)(dian)(dian)(dian)機(ji)(ji)定(ding)子(zi)(zi)三相繞組(zu)的(de)首端(duan)引出線與用(yong)電(dian)(dian)(dian)(dian)設備(bei)連接,就會(hui)有(you)電(dian)(dian)(dian)(dian)流(liu)流(liu)過,這個(ge)過程即(ji)(ji)為汽(qi)輪機(ji)(ji)轉(zhuan)子(zi)(zi)輸入(ru)的(de)機(ji)(ji)械能(neng)轉(zhuan)換為電(dian)(dian)(dian)(dian)能(neng)的(de)過程。
二(er)、上(shang)海汽輪發電機回(hui)收的(de)結(jie)構
火(huo)力發電廠或核能發電廠的(de)汽(qi)輪發電機(ji)皆采用(yong)臥式結構(gou),發電機(ji)與汽(qi)輪機(ji)、勵磁機(ji)等配套組成同軸(zhou)運轉的(de)汽(qi)輪發電機(ji)組。汽(qi)輪發電機(ji)最基本(ben)的(de)組成部件是定子、轉子、勵磁系統和冷卻系統。
三、上海汽輪發(fa)電機回收的故障分類(lei)
發(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)(ji)是電(dian)(dian)(dian)(dian)(dian)(dian)(dian)力(li)系統(tong)(tong)(tong)的(de)(de)“心臟(zang)”,其能否安全運(yun)行(xing),將直接關系到電(dian)(dian)(dian)(dian)(dian)(dian)(dian)力(li)系統(tong)(tong)(tong)的(de)(de)穩(wen)定和電(dian)(dian)(dian)(dian)(dian)(dian)(dian)能的(de)(de)質量(liang)。汽輪發(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)(ji)的(de)(de)絕緣材料(liao)長期處在高溫和潮濕的(de)(de)惡劣環境下,并(bing)且(qie)承受著巨大的(de)(de)機(ji)(ji)(ji)械(xie)應力(li),極易發(fa)(fa)(fa)(fa)生(sheng)(sheng)絕緣故(gu)(gu)障。與變(bian)壓器(qi)相比(bi),發(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)(ji)增加(jia)了(le)旋轉部(bu)分,除了(le)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)氣絕緣故(gu)(gu)障外,還有(you)各種機(ji)(ji)(ji)械(xie)故(gu)(gu)障。另外,發(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)(ji)本身機(ji)(ji)(ji)械(xie)結構(gou)復雜,還有(you)龐(pang)大的(de)(de)輔機(ji)(ji)(ji)設備,使(shi)得發(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)(ji)系統(tong)(tong)(tong)的(de)(de)任一部(bu)件發(fa)(fa)(fa)(fa)生(sheng)(sheng)故(gu)(gu)障都可能導(dao)致整個系統(tong)(tong)(tong)停止運(yun)行(xing)。汽輪發(fa)(fa)(fa)(fa)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)機(ji)(ji)(ji)的(de)(de)故(gu)(gu)障大致可歸為(wei)以下幾種典型故(gu)(gu)障:
(1)定(ding)子鐵芯故障。
鐵(tie)(tie)(tie)芯故(gu)障通常發(fa)生在(zai)大(da)型汽輪發(fa)電機(ji)上。由于(yu)制造(zao)或安裝過程中(zhong)損傷(shang)了定(ding)(ding)子鐵(tie)(tie)(tie)芯,形成片(pian)間短路(lu),流過短路(lu)處的環流隨時間逐(zhu)漸(jian)增大(da),致使(shi)硅鋼片(pian)熔(rong)化,并流入定(ding)(ding)子槽,從而(er)(er)燒(shao)壞繞組絕緣,最(zui)后因定(ding)(ding)子繞組接地導致發(fa)電機(ji)定(ding)(ding)子鐵(tie)(tie)(tie)芯燒(shao)毀。小型發(fa)電機(ji)則可(ke)能由于(yu)自身(shen)振動過于(yu)劇烈(lie)、軸承損壞等原因,造(zao)成定(ding)(ding)、轉(zhuan)子間摩擦而(er)(er)使(shi)定(ding)(ding)子鐵(tie)(tie)(tie)芯損壞。這類故(gu)障的早期征兆(zhao)是大(da)的短路(lu)電流、高溫和(he)絕緣材料的熱解。
(2)繞(rao)組(zu)主絕緣(yuan)故障。
1)絕緣(yuan)(yuan)老化。主要發生在大(da)容量的汽(qi)輪發電(dian)機定子槽(cao)內。環氧云母絕緣(yuan)(yuan)因存在放電(dian)而受損,最后引(yin)發絕緣(yuan)(yuan)事故。
2)絕緣的先(xian)天(tian)性缺陷。主絕緣中存(cun)在空洞或雜質而(er)引(yin)起(qi)局部放電(dian),局部放電(dian)進一(yi)步發展,從(cong)而(er)引(yin)起(qi)絕緣故障。
(3)定子繞組股(gu)線(xian)故障。
繞(rao)(rao)組(zu)股(gu)線(xian)(xian)故(gu)(gu)障(zhang)(zhang)主要是股(gu)線(xian)(xian)短路(lu)故(gu)(gu)障(zhang)(zhang),多發(fa)生(sheng)(sheng)在(zai)電(dian)負荷大(da)(da),定(ding)子(zi)繞(rao)(rao)組(zu)承受(shou)較大(da)(da)的(de)電(dian)、熱以及機(ji)械應(ying)力(li)的(de)大(da)(da)型(xing)發(fa)電(dian)機(ji)中。定(ding)子(zi)線(xian)(xian)棒通常(chang)由多根股(gu)線(xian)(xian)組(zu)合而成(cheng),股(gu)間(jian)(jian)有絕(jue)(jue)緣,并需進(jin)行換(huan)位。在(zai)運行中,若發(fa)生(sheng)(sheng)嚴重的(de)繞(rao)(rao)組(zu)振動,則可能損壞(huai)股(gu)線(xian)(xian)問的(de)絕(jue)(jue)緣,導致股(gu)線(xian)(xian)問短路(lu)而產生(sheng)(sheng)電(dian)弧放電(dian),進(jin)而侵蝕和熔(rong)化(hua)其他股(gu)線(xian)(xian),破壞(huai)定(ding)子(zi)線(xian)(xian)棒的(de)主絕(jue)(jue)緣,可能發(fa)生(sheng)(sheng)接地故(gu)(gu)障(zhang)(zhang)或相間(jian)(jian)短路(lu)故(gu)(gu)障(zhang)(zhang)。另外(wai),當繞(rao)(rao)組(zu)振動過大(da)(da)時,也會引起槽口等處的(de)定(ding)子(zi)線(xian)(xian)棒股(gu)線(xian)(xian)問的(de)絕(jue)(jue)緣疲勞斷裂,從而導致電(dian)弧放電(dian)。
(4)定子端部繞組(zu)故障。
發電(dian)機(ji)(ji)運行(xing)時,持(chi)續的(de)機(ji)(ji)械應力(li)或因暫態過程(cheng)產生(sheng)巨大的(de)沖擊力(li),可使(shi)(shi)定子端(duan)部(bu)繞組發生(sheng)機(ji)(ji)械位(wei)移。大型汽輪發電(dian)機(ji)(ji)中,此類(lei)(lei)位(wei)移有時可達(da)幾毫米,從而(er)使(shi)(shi)端(duan)部(bu)產生(sheng)振(zhen)動,引(yin)發疲勞(lao)磨(mo)損(sun),使(shi)(shi)絕(jue)緣材料(liao)出現裂縫(feng),從而(er)發生(sheng)局(ju)部(bu)放電(dian)。這類(lei)(lei)故障(zhang)的(de)先兆是(shi)振(zhen)動和局(ju)部(bu)放電(dian)。
(5)轉子繞組故障。
汽(qi)輪(lun)發電機轉(zhuan)子(zi)(zi)繞(rao)組故(gu)(gu)障(zhang)主(zhu)要(yao)是由于電、熱(re)、機械(xie)應力(li)引起(qi)的。譬如,轉(zhuan)子(zi)(zi)離心力(li)使轉(zhuan)子(zi)(zi)絕(jue)緣損壞從而(er)引起(qi)繞(rao)組匝間短路,造(zao)成局(ju)部過熱(re),進而(er)損壞主(zhu)絕(jue)緣。匝間短路會使發電機轉(zhuan)子(zi)(zi)出(chu)現(xian)磁通(tong)量不(bu)對稱(cheng),轉(zhuan)子(zi)(zi)受力(li)不(bu)平衡(heng),引起(qi)轉(zhuan)子(zi)(zi)振動(dong)。可通(tong)過監測(ce)機組振動(dong)是否加大,氣隙磁通(tong)波形畸變程度等現(xian)象來診斷(duan)該類故(gu)(gu)障(zhang)。
(6)轉子本體故障(zhang)。
強大的(de)離心力同樣也(ye)可能引起轉子本體故(gu)障。
例如:轉(zhuan)(zhuan)子自重(zhong)力(li)的作用導致剛(gang)體(ti)疲勞,使轉(zhuan)(zhuan)子本體(ti)及與之相連的部件的表(biao)面(mian)發(fa)生(sheng)裂紋;進一步發(fa)展(zhan),將導致轉(zhuan)(zhuan)子發(fa)生(sheng)災(zai)難性的故(gu)障(zhang)。轉(zhuan)(zhuan)子過熱也會(hui)(hui)引起嚴重(zhong)的疲勞斷裂;電力(li)系統突(tu)發(fa)暫態過程時,會(hui)(hui)對(dui)轉(zhuan)(zhuan)子產生(sheng)沖擊(ji)應力(li),若發(fa)電機(ji)和(he)系統之問存(cun)在(zai)共(gong)振(zhen)條件時,轉(zhuan)(zhuan)子會(hui)(hui)激(ji)發(fa)扭振(zhen)現象。轉(zhuan)(zhuan)子或聯(lian)軸器發(fa)生(sheng)機(ji)械故(gu)障(zhang)時,會(hui)(hui)導致轉(zhuan)(zhuan)子偏心引起振(zhen)動,引發(fa)轉(zhuan)(zhuan)子本體(ti)故(gu)障(zhang)。
(7)冷(leng)卻水系統(tong)故障。
因冷卻水質不潔等原因會引起(qi)部分冷卻水管道(dao)堵塞,導致(zhi)汽輪發電(dian)機局部過熱,并最后(hou)燒(shao)壞發電(dian)機絕緣。其先(xian)兆是(shi)定(ding)子線棒或冷卻水的溫(wen)度偏(pian)高,材(cai)料熱解使冷卻介質中產生雜(za)質微粒(li),使發電(dian)機的放電(dian)量增(zeng)加。
四(si)、上海汽(qi)輪(lun)發(fa)電機回收的(de)故障機理
內部(bu)原因
1)在設計制造過程(cheng)中(zhong),要(yao)根據發(fa)電(dian)(dian)機容量、工作環境和運行要(yao)求進行電(dian)(dian)磁設計,科(ke)學合(he)理地加工部件和正確選(xuan)擇(ze)電(dian)(dian)機材(cai)(cai)料。譬(pi)如(ru),發(fa)電(dian)(dian)機絕緣(yuan)材(cai)(cai)料選(xuan)用不(bu)當、材(cai)(cai)料不(bu)符合(he)規定,都會造成絕緣(yuan)材(cai)(cai)料磨損(sun)、腐蝕(shi)、變形、破(po)裂和老化等。
2)汽(qi)輪發(fa)電(dian)機(ji)(ji)組自身的結(jie)構(gou)特點。例如,由于發(fa)電(dian)機(ji)(ji)冷卻水系統(tong)的故障,引(yin)起(qi)部(bu)分冷卻水管道堵塞或(huo)(huo)漏水,導致汽(qi)輪發(fa)電(dian)機(ji)(ji)局部(bu)過(guo)熱或(huo)(huo)繞組受潮(chao),并最后(hou)燒壞發(fa)電(dian)機(ji)(ji)絕緣。
3)汽(qi)輪(lun)發(fa)(fa)電機(ji)組自身的(de)工作特點。汽(qi)輪(lun)發(fa)(fa)電機(ji)的(de)絕(jue)緣材料長(chang)期處在高(gao)溫和潮濕的(de)惡劣環(huan)境下,并(bing)且承受(shou)著巨大的(de)機(ji)電應力,極易發(fa)(fa)生絕(jue)緣故障。由于汽(qi)輪(lun)發(fa)(fa)電機(ji)與大電網(wang)相連(lian),當電力系(xi)(xi)統突發(fa)(fa)暫態(tai)過(guo)程時(shi),會對轉(zhuan)(zhuan)子產(chan)生沖擊。機(ji)電系(xi)(xi)統之間存在共振(zhen)條(tiao)件時(shi),會引(yin)發(fa)(fa)破壞性的(de)轉(zhuan)(zhuan)子扭振(zhen)現(xian)象(xiang)。
外部原(yuan)因
1)安(an)裝(zhuang)調試(shi)不到位。汽(qi)輪發電機組在運輸、安(an)裝(zhuang)、調試(shi)的環節中出現問(wen)題,造成設備故障缺陷(xian)。譬如,汽(qi)輪發電機在安(an)裝(zhuang)或大(da)修(xiu)后(hou),如果軸(zhou)系對中不好,或者發電機定(ding)子(zi)和轉(zhuan)子(zi)的中心不重合,極易引起軸(zhou)系的彎(wan)曲振動,破壞機組轉(zhuan)子(zi)本體及(ji)轉(zhuan)子(zi)絕緣。
2)運(yun)(yun)行(xing)操(cao)作(zuo)(zuo)管理(li)問題(ti)。運(yun)(yun)行(xing)人員(yuan)沒有(you)按照(zhao)操(cao)作(zuo)(zuo)規程正確調控發(fa)(fa)電(dian)機組,或者采取(qu)了錯誤的操(cao)作(zuo)(zuo)方法,造(zao)成人為故障(zhang)等。譬(pi)如,使(shi)(shi)發(fa)(fa)電(dian)機組長期超(chao)負荷(he)運(yun)(yun)行(xing),會(hui)引(yin)起發(fa)(fa)電(dian)機過熱,使(shi)(shi)發(fa)(fa)電(dian)機絕緣過早老化(hua)。
3)維(wei)(wei)護管理問題。維(wei)(wei)護人員沒有嚴格按照維(wei)(wei)護規定的技(ji)術要(yao)求(qiu)完成各項工作(zuo)。在維(wei)(wei)修(xiu)過(guo)程中,如果維(wei)(wei)修(xiu)不當(dang),沒有達到修(xiu)理技(ji)術要(yao)求(qiu),修(xiu)理質量不高,很容易造成發電機組內部絕緣被人為損傷。
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